CLIRIK Delivery Site: HGM125L For Calcium Carbonate Grinding In India
Source:nclirik
Posted:2024-12-09
Last week we sent a set of HGM125L ultrafine mill to India. It will be used for processing 1250 mesh calcium carbonate powder with capacity 3-4 t/h.
The HGM125L ultrafine grinding mill is a specific model from CLIRIK's HGM series ultrafine mill, designed for fine and ultra-fine grinding of various minerals and other materials. It is a versatile machine used primarily in the processing of materials like calcium carbonate, limestone, dolomite, and other non-metallic minerals. Here's a detailed breakdown of the HGM125 ultrafine mill:
The HGM125L is capable of producing ultra-fine powders with a fineness range between 150 mesh to 2500 mesh (depending on the material and specific processing conditions).
The output size can be adjusted, allowing it to meet the varying requirements of different industries.
>>Capacity: 2.5-20 t/h
The HGM125L has a production capacity of 2.5-20 tons per hour, depending on the hardness of the material and desired fineness.
This makes it suitable for medium to large-scale production.
>>High-Efficiency Grinding
The mill uses high-speed rotating rollers that grind materials by impacting them against a grinding ring.
Multiple grinding stages ensure that the material is ground into very fine particles, while airflow classification allows for precise control of the particle size distribution.
>>Energy-Efficient Design
The HGM125L is designed to be energy-efficient, offering a low energy consumption compared to other fine grinding mills.
This helps to reduce operational costs while still maintaining high output and efficiency.
>>Wide Material Compatibility
The HGM125L is highly versatile, capable of processing a variety of materials, including:
Calcium carbonate (both natural and precipitated forms). limestone, dolomite, barite, talc, gypsum, mica, marble, feldspar, and other non-metallic minerals.
>>Advanced Airflow and Dust Collection System
The mill features a closed-circuit airflow system, which helps improve grinding efficiency while minimizing dust pollution.
Pulse jet dust collectors and cyclone separators ensure that the final product is collected in a clean, efficient manner and meets environmental standards.
>>Stable Operation and Low Maintenance
The HGM125L is built with a stable, durable structure, designed for continuous operation with minimal vibration and noise.
Maintenance is relatively straightforward, with most components being easy to access and replace when needed.
>>Flexible Control System
The PLC-based control system allows for easy operation and management of parameters like speed, airflow, and material feed rates.
It can be integrated with remote monitoring systems for better performance tracking and maintenance scheduling.
>>Compact Design
The HGM125L ultrafine mill is designed to save space, with a compact footprint suitable for installation in relatively smaller production facilities.
It is relatively easy to install and operate, making it ideal for factories with limited space.
>>Calcium Carbonate Production:
Used for grinding natural and synthetic calcium carbonate to create fine powders for a variety of applications, including paints, coatings, plastics, and paper.
>>Mining and Mineral Processing:
The HGM125L is ideal for fine grinding of minerals like limestone, dolomite, barite, and talc for use in construction, ceramics, rubber, and other industries.
>>Chemical Industry:
It is used to produce fine chemical powders for various applications, including fillers, additives, and other chemical formulations.
>>Pharmaceutical and Food Additives:
The HGM125L can be used to create fine powders for use in pharmaceuticals, food, and dietary supplements, ensuring high-quality, consistent products.
>>Coatings and Paints:
The mill can process fine pigments and fillers for paints and coatings, ensuring smooth and uniform powder characteristics.
The calcium carbonate (CaCO₃) powder and grinding market in India is a significant segment within the broader mineral processing industry, driven by growing demand across various industries such as plastics, paints, coatings, paper, pharmaceuticals, and construction. The market is expected to witness steady growth due to expanding industrial applications, increased urbanization, and infrastructure development in India.
Calcium carbonate is widely used as a filler in the plastics industry, especially in the manufacturing of PVC (Polyvinyl Chloride), PP (Polypropylene), HDPE (High-Density Polyethylene), and other polymers. It improves the strength and durability of plastic products while reducing costs.
India’s growing plastic industry, driven by packaging, automotive, consumer goods, and construction sectors, is a major driver for calcium carbonate demand.
>>Paints and Coatings Industry
The paints and coatings industry is one of the largest consumers of calcium carbonate in India. Ground calcium carbonate (GCC) and precipitated calcium carbonate (PCC) are used in paints as extenders, fillers, and thickening agents.
The construction boom, along with the growth in infrastructure projects (e.g., roads, buildings, bridges), fuels the demand for paints and coatings, which, in turn, drives the demand for calcium carbonate.
>>Paper and Pulp Industry
Calcium carbonate is used as a filler and coating pigment in the paper and pulp industry, improving the paper's brightness, opacity, and smoothness.
As India’s paper and packaging industry expands, especially with growing demand for recycled paper and corrugated boxes, the calcium carbonate market is expected to see sustained demand.
>>Pharmaceuticals and Food Industry
In the pharmaceutical industry, calcium carbonate is used as an excipient in the production of tablets and as a calcium supplement in dietary supplements.
The growing demand for nutraceuticals, fortified foods, and calcium-enriched products will contribute to the growth of calcium carbonate consumption.
>>Construction and Infrastructure
In the construction industry, calcium carbonate is used as a filler for concrete and cement products, as well as in the production of tiles, marble, and other stone-based materials.
India’s ambitious Smart Cities Mission, urbanization, and infrastructure development programs are expected to fuel the demand for calcium carbonate.
With rising quality standards and environmental concerns, there is an increasing demand for high-purity and high-quality calcium carbonate in applications like pharmaceuticals, food, and cosmetics.
This is driving growth in the precipitated calcium carbonate (PCC) market, as it offers superior quality, higher brightness, and finer particle size than ground calcium carbonate (GCC).
>>Growth of Ultrafine and Nano-Scale Calcium Carbonate
The demand for ultrafine calcium carbonate (with particle sizes of 500 mesh and above) is rising, especially in the plastics, paints, coatings, and adhesives industries, where fine particles are crucial for achieving better dispersion, enhanced performance, and aesthetic appeal.
The nano-scale calcium carbonate market is also growing, particularly for high-performance applications in the electronics, aerospace, and automotive industries.
>>Increase in Domestic Production Capacity
India has abundant natural reserves of limestone, the primary raw material for calcium carbonate production. This has led to increased domestic production of both GCC and PCC, reducing dependence on imports.
Several calcium carbonate manufacturers in India have invested in modern grinding mills (such as HGM ultrafine mills) to improve their processing capabilities, ensuring they can meet both quality and quantity demands in the market.
>>Sustainability and Environmental Regulations
With increasing environmental awareness, there is a growing demand for eco-friendly and sustainable calcium carbonate products. This includes a shift towards recycled sources and energy-efficient grinding technologies.
Manufacturers in India are adopting green technologies, such as closed-loop grinding systems, to reduce dust emissions and energy consumption during calcium carbonate production.
>>Technological Advancements in Grinding Mills
The adoption of advanced grinding technologies, such as HGM ultrafine grinding mills, ball mills, and vertical mills, is improving production efficiency and ensuring higher precision in particle size control.
These technologies are enabling manufacturers to produce fine-grade calcium carbonate (e.g., 1250 mesh and above) required for high-performance applications in coatings, plastics, and pharmaceuticals.
Shanghai CLIRIK Machinery Co., Ltd. is primarily known for its focus on ultrafine grinding technology and equipment. The company manufactures a range of grinding mills, crushers, and other powder processing equipment.
CLIRIK's manufacturing plant is equipped with advanced technology, including CNC machines, precision machining tools, and testing equipment for quality control.
CLIRIK’s HGM series ultrafine grinding mills (e.g., HGM80, HGM100, HGM125, and HGM168) are designed for producing extremely fine powders (from 150 mesh to 2500 mesh), and they have become widely used in industries such as calcium carbonate, limestone, talc, dolomite, and barite powder production.
These mills are known for their high energy efficiency, environmentally friendly operation, and high capacity for fine grinding.
HGM125L Ultrafine Grinding Mill
The HGM125L ultrafine grinding mill is a specific model from CLIRIK's HGM series ultrafine mill, designed for fine and ultra-fine grinding of various minerals and other materials. It is a versatile machine used primarily in the processing of materials like calcium carbonate, limestone, dolomite, and other non-metallic minerals. Here's a detailed breakdown of the HGM125 ultrafine mill:
Key Features of the HGM125L Ultrafine Grinding Mill
>>Grinding Fineness Range: 150-2500 meshThe HGM125L is capable of producing ultra-fine powders with a fineness range between 150 mesh to 2500 mesh (depending on the material and specific processing conditions).
The output size can be adjusted, allowing it to meet the varying requirements of different industries.
>>Capacity: 2.5-20 t/h
The HGM125L has a production capacity of 2.5-20 tons per hour, depending on the hardness of the material and desired fineness.
This makes it suitable for medium to large-scale production.
>>High-Efficiency Grinding
The mill uses high-speed rotating rollers that grind materials by impacting them against a grinding ring.
Multiple grinding stages ensure that the material is ground into very fine particles, while airflow classification allows for precise control of the particle size distribution.
>>Energy-Efficient Design
The HGM125L is designed to be energy-efficient, offering a low energy consumption compared to other fine grinding mills.
This helps to reduce operational costs while still maintaining high output and efficiency.
>>Wide Material Compatibility
The HGM125L is highly versatile, capable of processing a variety of materials, including:
Calcium carbonate (both natural and precipitated forms). limestone, dolomite, barite, talc, gypsum, mica, marble, feldspar, and other non-metallic minerals.
>>Advanced Airflow and Dust Collection System
The mill features a closed-circuit airflow system, which helps improve grinding efficiency while minimizing dust pollution.
Pulse jet dust collectors and cyclone separators ensure that the final product is collected in a clean, efficient manner and meets environmental standards.
>>Stable Operation and Low Maintenance
The HGM125L is built with a stable, durable structure, designed for continuous operation with minimal vibration and noise.
Maintenance is relatively straightforward, with most components being easy to access and replace when needed.
>>Flexible Control System
The PLC-based control system allows for easy operation and management of parameters like speed, airflow, and material feed rates.
It can be integrated with remote monitoring systems for better performance tracking and maintenance scheduling.
>>Compact Design
The HGM125L ultrafine mill is designed to save space, with a compact footprint suitable for installation in relatively smaller production facilities.
It is relatively easy to install and operate, making it ideal for factories with limited space.
HGM125L Ultrafine Mill Structure
- >>Main Engine (Grinding Chamber): The heart of the mill, where raw materials are crushed and ground. It consists of grinding rollers, grinding rings, and a central shaft. The material is fed into the chamber, ground by rollers, and then passed to the separator.
- >>Classifier (Airflow Classifier): The fine particles are separated from the coarse particles. The speed of the classifier can be adjusted to control the fineness of the final product.
- >>Cyclone Separator: After classification, the fine powder is separated from the airflow and collected by a cyclone separator. The coarse particles are returned to the grinding chamber for further grinding.
- >>Dust Collector: A pulse jet dust collector removes dust from the airflow, ensuring that the mill operates in compliance with environmental regulations.
- >>Air Blower: The blower creates airflow, which helps carry the ground material to the classifier and separates fine powder for collection.
- >>Control System: The system is controlled by a PLC control panel that allows for remote monitoring and adjustment of parameters such as grinding speed, airflow, and output fineness.
Applications of the HGM125L Ultrafine Grinding Mill
The HGM125L is used in industries that require extremely fine powders, including:>>Calcium Carbonate Production:
Used for grinding natural and synthetic calcium carbonate to create fine powders for a variety of applications, including paints, coatings, plastics, and paper.
>>Mining and Mineral Processing:
The HGM125L is ideal for fine grinding of minerals like limestone, dolomite, barite, and talc for use in construction, ceramics, rubber, and other industries.
>>Chemical Industry:
It is used to produce fine chemical powders for various applications, including fillers, additives, and other chemical formulations.
>>Pharmaceutical and Food Additives:
The HGM125L can be used to create fine powders for use in pharmaceuticals, food, and dietary supplements, ensuring high-quality, consistent products.
>>Coatings and Paints:
The mill can process fine pigments and fillers for paints and coatings, ensuring smooth and uniform powder characteristics.
Advantages of the HGM125L Ultrafine Mill
- >>High Grinding Precision: Capable of producing ultra-fine powders with a high degree of precision, ideal for industries that require strict particle size control.
- >>Energy Efficient: Compared to traditional grinding mills, the HGM125L uses significantly less energy, which helps reduce operational costs.
- >>Environmental Friendly: Equipped with efficient dust collection systems and low-emission designs, the HGM125L meets modern environmental standards.
- >>Versatile Applications: Suitable for processing a wide range of materials, making it ideal for industries such as mining, chemicals, pharmaceuticals, and food additives.
HGM Series Ultrafine Grinding Mills
| Model | HGM80 | HGM90L | HGM100L-Ⅱ | HGM100P | HGM125L | HGM1680L |
| Ring Diameter(mm) | 800 | 900 | 1000 | 1000 | 1250 | 1680 |
| Ring Number (PCS) | 3 | 4 | 4 | 4 | 4 | 4 |
| Input Size (mm) | ≤10 | ≤10 | ≤15 | ≤15 | ≤20 | ≤20 |
| Output Size (mesh) | 150-3000 | 150-3000 | 150-3000 | 150-3000 | 150-3000 | 150-3000 |
| Capacity (t/h) | 0.5-5.5 | 0.8-6.5 | 1.2-10 | 1.2-11 | 2.5-20 | 5-45 |
| Outlet Size L*W*H (mm) | 8605*4139*6050 | 11735*3952*7525 | 14507*3633*7562 | 14362*4200*7562 | 19261*4406*8591 | 25067*5414*9007 |
| Main Motor Power (kw) | 75 | 55*2 | 132/75*2 | 132/75*2 | 185 | 315 |
About The Calcium Carbonate Powder And Grinding Market in India
The calcium carbonate (CaCO₃) powder and grinding market in India is a significant segment within the broader mineral processing industry, driven by growing demand across various industries such as plastics, paints, coatings, paper, pharmaceuticals, and construction. The market is expected to witness steady growth due to expanding industrial applications, increased urbanization, and infrastructure development in India.
Key Factors Driving the Calcium Carbonate Powder Market in India
>>Demand from the Plastics and Polymers IndustryCalcium carbonate is widely used as a filler in the plastics industry, especially in the manufacturing of PVC (Polyvinyl Chloride), PP (Polypropylene), HDPE (High-Density Polyethylene), and other polymers. It improves the strength and durability of plastic products while reducing costs.
India’s growing plastic industry, driven by packaging, automotive, consumer goods, and construction sectors, is a major driver for calcium carbonate demand.
>>Paints and Coatings Industry
The paints and coatings industry is one of the largest consumers of calcium carbonate in India. Ground calcium carbonate (GCC) and precipitated calcium carbonate (PCC) are used in paints as extenders, fillers, and thickening agents.
The construction boom, along with the growth in infrastructure projects (e.g., roads, buildings, bridges), fuels the demand for paints and coatings, which, in turn, drives the demand for calcium carbonate.
>>Paper and Pulp Industry
Calcium carbonate is used as a filler and coating pigment in the paper and pulp industry, improving the paper's brightness, opacity, and smoothness.
As India’s paper and packaging industry expands, especially with growing demand for recycled paper and corrugated boxes, the calcium carbonate market is expected to see sustained demand.
>>Pharmaceuticals and Food Industry
In the pharmaceutical industry, calcium carbonate is used as an excipient in the production of tablets and as a calcium supplement in dietary supplements.
The growing demand for nutraceuticals, fortified foods, and calcium-enriched products will contribute to the growth of calcium carbonate consumption.
>>Construction and Infrastructure
In the construction industry, calcium carbonate is used as a filler for concrete and cement products, as well as in the production of tiles, marble, and other stone-based materials.
India’s ambitious Smart Cities Mission, urbanization, and infrastructure development programs are expected to fuel the demand for calcium carbonate.
Market Trends in Calcium Carbonate and Grinding in India
>>Shift Towards High-Quality and High-Purity Calcium CarbonateWith rising quality standards and environmental concerns, there is an increasing demand for high-purity and high-quality calcium carbonate in applications like pharmaceuticals, food, and cosmetics.
This is driving growth in the precipitated calcium carbonate (PCC) market, as it offers superior quality, higher brightness, and finer particle size than ground calcium carbonate (GCC).
>>Growth of Ultrafine and Nano-Scale Calcium Carbonate
The demand for ultrafine calcium carbonate (with particle sizes of 500 mesh and above) is rising, especially in the plastics, paints, coatings, and adhesives industries, where fine particles are crucial for achieving better dispersion, enhanced performance, and aesthetic appeal.
The nano-scale calcium carbonate market is also growing, particularly for high-performance applications in the electronics, aerospace, and automotive industries.
>>Increase in Domestic Production Capacity
India has abundant natural reserves of limestone, the primary raw material for calcium carbonate production. This has led to increased domestic production of both GCC and PCC, reducing dependence on imports.
Several calcium carbonate manufacturers in India have invested in modern grinding mills (such as HGM ultrafine mills) to improve their processing capabilities, ensuring they can meet both quality and quantity demands in the market.
>>Sustainability and Environmental Regulations
With increasing environmental awareness, there is a growing demand for eco-friendly and sustainable calcium carbonate products. This includes a shift towards recycled sources and energy-efficient grinding technologies.
Manufacturers in India are adopting green technologies, such as closed-loop grinding systems, to reduce dust emissions and energy consumption during calcium carbonate production.
>>Technological Advancements in Grinding Mills
The adoption of advanced grinding technologies, such as HGM ultrafine grinding mills, ball mills, and vertical mills, is improving production efficiency and ensuring higher precision in particle size control.
These technologies are enabling manufacturers to produce fine-grade calcium carbonate (e.g., 1250 mesh and above) required for high-performance applications in coatings, plastics, and pharmaceuticals.
About CLIRIK Machinery
Shanghai CLIRIK Machinery Co., Ltd. is primarily known for its focus on ultrafine grinding technology and equipment. The company manufactures a range of grinding mills, crushers, and other powder processing equipment.
CLIRIK's manufacturing plant is equipped with advanced technology, including CNC machines, precision machining tools, and testing equipment for quality control.
CLIRIK’s HGM series ultrafine grinding mills (e.g., HGM80, HGM100, HGM125, and HGM168) are designed for producing extremely fine powders (from 150 mesh to 2500 mesh), and they have become widely used in industries such as calcium carbonate, limestone, talc, dolomite, and barite powder production.
These mills are known for their high energy efficiency, environmentally friendly operation, and high capacity for fine grinding.
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