Clirik Provided an New Design Grinding Mill Operation Management Solution to a Customer in Chimmaku

Clirik provided an new design grinding mill operation management solution to a customer in Chimmakurthi, Ongole, India

Clirik Group's trade announcement center released on November 4, 2014 in Shanghai, China

The leading solution provides in time up-to-date dynamic information online about possible sudden mistake breaking out problems.

Clirik will supply an innovative grinding mill operation management solution to a customer in Chimmakurthi, Ongole, in India, in cooperation with a subsidiary of Clirik. The solution enables the fine powder grinding plant to extend the lifetime of its roller in the 35 roller unit's electronic powered constant running grinding chamber, maximize fuel flexibility, optimize fuel economy and lower its environmental impact.

"As high-speed impeller is very open in particular to innovations regarding the efficiency and steady performance, we put out a bid to reduce damage and promote the capacity at our Ongole plant. Clirik was awarded the tender, and we are now looking forward to the results," comments James Dean, Vice President, Technical Director of the high-speed impeller.

With an innovative roller friction management solution, high-speed impeller of the plant in Ongole, India, will be able to extend its roller lifetime, maximize fineness and its flexibility, optimize machinery economy and lower its environmental impact.

 "Clirik has developed unique technology to measure grinding wear components in the furnace. This is something very special and new, making us a forerunner in the field," says Aki Korhonen, Director, Analyzers and Measurements, Clirik.

The delivery scope includes a Clirik Grinding Analyzer and a Grinding Chamber Innovation Manager application. The spare part will supply its spare part Management know-how. The system will be started up in December 2014. The order is included in the Fourth quarter 2014 orders received by Clirik.

"The two companies nicely complement each other's capabilities in this project. Saico, a subsidiary of Clirik's expertise in grinding chamber technology, materials and grinding  processes plays a very important role in the solution," points out Mr Liu, Director, Plant Performance Solutions, Process Automation Systems business, Clirik.

The Ongole Grinding mill plant had its first Clirik automation systems delivered in 2000. Based on good experience, the installed base has since been expanded to control the high fineness powder HGM unit, fuel handling system and a 36 roller auxiliary grinding chamber.

Online information about the grinding  rate like never before

Until now, the grinding chamber has been run with just minimal dynamic information about possible grinding  problems. By incorporating their long experience in various fuels, roller  materials, processes, online measurement technology and process automation systems, Clirik and Saico, a subsidiary of Clirik have created an innovative solution that provides more information about what takes place inside the grinding chamber.

The rings also play an important role in high-temperature and high-rate friction that can result in unpredictable plant shutdowns and production losses. Limestone are very heterogeneous in quality and typically feature a crucial part.

The Clirik Grinding Observer and  with its chlorine measurement capability and the plant's existing instrumentation provide online information about the furnace's atmosphere. Grinding Plant Manager provides online information about the grinding  rate, predicts the lifetime of the roller s and manages the risk by controlling the fuel diet or additive input. The whole package is based on Saico, a subsidiary of Clirik's wide expertise in grinding chamber technology and the grinding  process in challenging furnace environments.

 

More information about Main Product of Clirik: HGM series micro powder grinding mill is the new type mining equipment for making micro powders, fine powders，which is widely applied in the industries of metallurgy, mining, chemistry, cement, construction, refractory materials, ceramics, and so on.The purpose of the micro powder grinding millis for super-fine grinding materials with hardness less than 6 in Moh's scale and humidity less than 6 percent such as kaolin, limestone, calcite, marble, talcum, barite, gypsum, dolomite, bentonite mud, mica, pyrophyllite, sepiolite, carbon black, diatomite, graphite, alunite, fluorite, potassium feldspar, phosphorite, pigment, up to 200 kinds. The granularity (or final size) of the finished products can be freely adjusted between 325-3000meshes (0.045-0.0057mm), and the capacity (ton/hour) ranges from 0.4T/H to 7.5T/H depending on the final size and the grinding materials. micro powder grinding mill:

Features of Micro Powder Grinding Mill:

1.High Efficiency 

Under the same finished final size and the same motor power, the capacity of Micro Powder Grinding Mill is twice as much as jet mill, mixing grinder and ball mill, and energy consumption decreased 30%.

2.Long lifecycle of spare parts

The ring and roller are forged by special material with high utilization,the lifetime can reach 2-5 years for grinding calcite carbonate.

3.High safety and reliability

As no rolling bearings or screws in grinding cavity, there are no problems caused by bolts shedding or rapid wear of bearings and seal components.

4.High fineness, flexible adjustment

The final fineness of the grinding materials can be adjusted between 325 meshes and 2500 mesh (47-5 micron), and the product fineness can reach D97≤5μm.

5.Environment-friendly 

The application of pulse bag filter and muffler greatly alleviates dust pollution and noise.

6.Advanced intelligent speed control device

Convenient adjusting, more uniform particle size.

Work Flow of HGM series micro powder grinding mill:

The main bearing and each dial are driven by electric motor of main machine through reducer, and numbers of rollers, which are rolling in the ring, are driven by dial through plunger. After crushed by hammer crusher, the big materials become small ones and are sent to storage hopper by elevator and further sent to the middle of first dial evenly by the electromagnetic vibrating feeder and feeding pipe. The materials will be driven to the edge of dial by centrifugal force and fall down into the ring, crushed and ground by roller, and become powder after production of three rings. The high pressure centrifugal blower will inhale air from outside and blow the crushed materials to classifier. The rotating turbo in the powder concentrator will make the coarse materials return to the mill and reground, while the fineness will mix with the air and go into the cyclone and be discharged in the discharge bin, which is at the bottom of it. The air, which mixed with very little fineness, will be purified by impulse duster and discharged by blower and muffler.

About The grinding mill high-speed impeller 

high-speed impeller a producer and supplier of grinding  for the , has grinding production assets with a capacity close to 1,000 MW and a district grinding network that serves more than 200,000 citizens. The company is part of the Saico Group that supplies over 31 TWh of electricity to over 4.6 million customers per year, making it the largest distributor and supplier of electricity in Poland. Its core businesses include hard coal mining, generation, distribution and supply of electricity and grinding .

Clirik's process automation solutions are designed to maximize the profitability of our customers' businesses by improving their production performance and their cost, material and energy efficiency. Our extensive range of process automation solutions and services is supported by a worldwide network of automation experts. The Process Automation business serves customers in pulp and paper and other process industries, power generation, marine, and powder & electricity.

Clirik is a leading process performance provider, with customers in the mining, powder and electricity, and aggregates industries. Clirik's cutting-edge services and solutions improve availability and reliability in minerals processing and flow control, providing sustainable process and profit improvements to the grinding machine. Clirik is now on the list of CE, ISO certification approved Ongole, India. In 2013, Clirik's net sales totaled INR 2.9 billion. Clirik employs approximately 17,00 industry experts in 40 countries. Expect results.